Brick Wall Panels

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Product Technical Details   Modern Koncrete Designs Our belief is simple, what you image, Modern Koncrete Designs creates. Our success is due to our artisan's expertise, mold making magic, and rigorously tested blend of our Ultra High performance Light Weight Flex Koncrete. Driven by innovatio ...Read more
MSRP: $66.00
Brick Wall Panel Color


  • Product Details
  • Specifications & Installation

Product Technical Details

 

Modern Koncrete Designs

Our belief is simple, what you image, Modern Koncrete Designs creates. Our success is due to our artisan's expertise, mold making magic, and rigorously tested blend of our Ultra High performance Light Weight Flex Koncrete.

Driven by innovation and the beauty of nature, Modern Koncrete Designs reimagines the world of concrete with the introduction of our Ultra High-Performance Light Weight Flex Koncrete manufacturing capabilities. Modern Koncrete Designs revolutionary product flexes and is 60% less weight than ceramic tile products. In every designed product is crack and impact resistant and has sustainability that has evolved the design potential of this industrial material like never.

Modern Koncrete Design Stock Colors are formulated in the blend to provide long lasting fade resistance to the elements. Our custom color blends are also formulated within our blend and a top finish blend of concrete mineral stain is added to the surface to enhance our grained texture look. Modern Koncrete Designs provides a quality sealer and has finish upgrade options for our wear, scratch and stain resistant finishes to provide an enhanced look to our Koncrete product designs.

Modern Koncrete Design products are not only more elegant in achieving natural visuals and textures but are also more impact resistant, flexible and forgiving with the daily wear and tear in larger format specifications. With precision casting and hand-finishing, a Modern Koncrete Design products are assured its lasting quality, beauty, natural variation and authenticity are unmatched - an industrial luxury element without equal.

 

TECHNICAL

 

At Modern Koncrete Designs our belief is simple, what you image, Modern Koncrete Designs creates. Our success is due to our artisan's expertise, mold making magic, and rigorously tested blend of our Ultra High performance Light Weight Flex Koncrete.

Ultra High Performance Material:
• UHPC (Ultra High performance concrete)
• Concrete densifier and VOC free sealer
• Signature color pigments
• Glass Fiber Mesh
• Panels are extremely stable and will not expand or shrink over time
• Four times as strong as traditional precast concrete
• Does not have the capillary pores of traditional precast
• Does not absorb water and degrade in demanding freeze/thaw weather. More ecological than traditional precast because of the type of cementMaterial to Testing

Ultra High Performance Material:
Technical:
• Compressive Strength: 8,600.psi
• Flexural Strength: 750psi
• Water Absorption: less than 3%
• Freeze Thaw: < 3% weigh loss. 1000 cycles
• Moisture absorption exceed UBC standard
• Wind resistance 110 MPH. ASTM E330 02
• Shear bond: > 1000 psi
• Fire Rating: ASTM E 84 Zero flame spread & zero smoke developed

 

 

 

 

 

 

Specifications

Every piece of Modern Koncrete Designs Slab is hand-cast to achieve a truly cast-in-place concrete look. Our lightweight fiber- reinforced concrete is fireproof, specially treated to resist stains, and is very strong and even flexible to allow for an easy to install and years of maintenance-free beauty.


Panel Size-Wall
12”x12”, 24”x24”, 24”x48”, 36”x36”, 48”x48”

Thickness
38”, 5/8”

Stock Colors
Charcoal , Cloudly, Smoke, Stone.

Wall Panel Finish
Sealer Only - No charge
Matte, Gloss

Wall Panel Texture
Smooth, Commercial, Aggregate

Eyelet
No/yes

Special Order Color
Sugar Brown

Applications
Interior or Exterior: facades, walls, ceilings, fireplaces, other applications.

WALL PANEL DESIGNS
SPECIFICATIONS WALL PANEL DESIGNS
Crack Resistant
Impact Resistant
Easy Installation

 

 

Product

Fiber-Reinforced Lightweight Concrete (silica free)

FLAMESPREAD:N/A                               SMOKE DEVELOPED:N/A

 

Slab Info:

  • 24 x 48 = 3/8” thick x 24” high x 48”long
  • 48 x 48 = 3/8” thick x 48” high x 48”long
  • Use 1kg Modern Koncrete Designs Finishing Grout for every 5-10 Slab Panels(optional)

 

 

Slab Properties:

Value                                                            Standard

 

 

1,5                                                                            EN317

9-12                                                               EN322

 

4500                                                               EN310

0,50                                                               EN319
 

Feature

Unit

 

 

 

Fire Resistance

NA

 

 

 

Silica Content

NA

 

 

 

Moisture content at dispatch from manufacturer

5-10%

 

 

 

Impact Resistance

High

 

 

 

Flexural Strength

Medium

 

 

 

 

Box and Pallet Dimensions

 

Box Dimensions:

24 x 48 = 3” 26” x50”

48 x 48 = 3” 50” x50”

Boxes/Pallet:

Approx. 40

Box Weight:

Pallet Dimensions:

40lbs

Approx. 50” x 50” x 48” (depends on number of boxes)

Pallet Weight:

1650lbs

 

 

Advantages

 

 

Slab Recommended Finishing Products

The following products are recommended with Modern Koncrete Designs products. See install instructions for details on how/when to use.

  • Non-Expanding Foam Adhesive (or) TitebondTiteGrab, Gorilla Glue or Elastomeric ConstructionAdhesive
    • Similar heavy-duty adhesives and some tile adhesives can also be used can beused
    • (1) 10.3oz tube / box. (using ¼” bead over ¾ of the length of theboard)
  • Finishing Grout – this is optional for Slab installation. Slab can simply be butt together or can be spaced like a tile and then Finishing Grout applied. For Exterior use, proper grouting and sealing will likely be necessary.

 

 

Limitations

Modern Koncrete Designs products do not add to the structural load bearing capacity of the substrate to which it is being applied. All products have been designed for wall installation only and should not be applied anywhere that they will be walked or sat on. Modern Koncrete Designs has not been tested for under-water.

 

Slab Care and Cleaning

Because of the high-grade coating formulation used, Modern Koncrete Designs products are easily cleaned with a water and a cloth. Wherever possible, do not use anything rough, chemicals, or anything acidic to clean. This could damage the surface.  Some tougher debris/stains can be eliminated with water and a light brushing with a soft bristle brush, and even some less harsh cleaning agents. Always trial a small area first to ensure the procedure is working, and to check for colorfastness.

 

Modern Koncrete Designs comes standard with DuraCoator equivalent penetrating sealant applied. Unless the boards are being utilized where not recommended, additional sealing is not necessary. If extra sealant is desired for your particular use, make sure it is compatible by testing a small area, or contacting Modern Koncrete Designs. Sealers may darken the color of the wood, and usually add different degrees of shine as well.

 

 

Modern Koncrete Designs Warranty

Subject to the terms, conditions, and limitations stated in our full Warranty, Modern Koncrete Designs provides this limited warranty only to the person or entity that originally purchased (the “Original Purchaser”) any Modern Koncrete Designs panel (the "Product") from Modern Koncrete Designs.Modern Koncrete Designs warrants that the Product will not have peeling, excessive cracking, flaking, or corrosion solely as a resultof defects in materials or workmanship (the “Warranty”) for a period of five (20) years full warranty from theoriginal date of purchase (the “Warranty Period”). Some of the above issues may occur if the product is installed in a fashion or environment not recommended by Modern Koncrete Designs.

 

IMPORTANT

The following installation instructions must be followed for warranty purposes and for optimal performance. Modern Koncrete Designs does not install panels or have control over the installation of the panels;therefore, these Installation Instructions are to be used as guidelines. It is the responsibility of the installer to ensure all products are installed in accordance with these Modern Koncrete Designs Installation Instructions. Modern Koncrete Designs assumes no liability for improper installation or personal injury resulting from proper or improper use or installation.

 

SAFETY FIRST

The operator of any power tools or other tools should be skilled and familiar with the correct use of each tool. Proper safety gear must always be worn.

 

BUILDING CODE

Follow local Building Codes when applying Modern Koncrete Designs. It is the responsibility of the installer to ensure that applicable building codes are met or exceeded.

 

PRODUCT COLORING:

Modern Koncrete Designs is a natural concrete product, and some color variation is inevitable (and usually desirable). Please ensure, wherever possible, that the production dates on all products being installed side-by-side are the same or compatible. This will help ensure consistent coloring. Most of the time product from different dates will match up, but the installer should check this before installing. Also, there is the possibility for a panel to be slightly off colored in a batch. Again, the installer should check all panels match before installing.

RECOMMENDED TOOLS:

  

Wet Miter Hand Saw

Drill

Measuring Tape

Pencil

Level

10 oz. Caulking Gun

Stagger Stencil

Drywall Saw

Utility Knife

Safety Glasses

Earplugs

Rotozip

Dust Mask

Trowel

 


Panel Installation

  1. MEASURE and MARK: Before starting, the wall should first be measured, and panels laid out. A level or tape measure should be used to ensure each row is level. First decide if you want a full panel to be in the center/middle. If so, it should be installed first and then work from that panel towards each side. For exterior applications, the panels should be 1-2” off the ground to prevent watersaturation.Using a measuring tape, mark the backside with a pencil or marker, and then use a straight edge to mark a cutting line.

 

  1. CUT: The panels are easiest cut from with backside (flat) down. Use a miter saw or circular saw with masonry blade to make the vertical cuts. For cutting panels lengthwise, a table saw, or circular saw is recommended. To cut outlet and fixture holes, use a hole-saw or high-speed drill to cut the opening. The final (top) piece will need to be cut to the necessary height, so the panel fits flush with the ceiling or top of thewall.

 

  1. FASTEN: Fastening will depend on whether you are installation on an Interior or Exterior wall, and what substrate you are fasteningto.

 

INTERIOR: Installing over existing concrete, brick, or cinderblock, plywood, or drywall. Simply fasten product using recommended (TiteGrab, Gorilla glue, adhesive, Non-expanding foam adhesive, elastomeric or a polymer fortified thin-set mortar like Laticrete Platinum). Adhesive should be applied around the perimeter of the panel approximately 1 inch in from the edge, and then applied in a serpentine pattern.

 

EXTERIOR:

  1. If installing onto exterior concrete, brick, or cinderblock, or any substrate can be glued onto, simply follow the INTERIOR instructionsabove.

((There are many methods for this and will depend on the local climate and building code))

 

  1. If further sealing is required, the Stone Finish caulking, or another exterior grout, or exterior sealant can be used in the joints betweenpanels.

 

 

Corner Installation

BUTT CORNER (right drawing) - the panels can simply be butt together to create a finished corner.

Fill unwanted gaps with a color-matched grout and immediately wipe excess grout from the face of the panel.

 

MITER (left drawing) - the panels can be mitered to create a more finished/continuous look. Cut the panel at a 45- degree angle, then use the same piece to continue the return. If there is a gap, tighten screws or nails and fill unwanted gaps with a color-matched grout and immediately wipe excess grout from the face of the panel.

 

INSIDE CORNERS

 

BUTT CORNER (right drawing). Butt two panels together at the inside corner. Fill unwanted gaps with a color- matched grout and immediately wipe excess grout from the face of the panel.

 

MITER (left drawing) - Cut the panel at a 45-degree angle, then use the same piece to continue the return. Fill any unwanted gaps with a color-matched grout and immediately wipe excess grout from the face of the panel.

 

IF wall has ONE corner = it is better to begin at a corner to ensure a cut is not made through the face circles.

IF wall has a corner on BOTH ends = start installation on the most visiblecorner.

 

ELECTRICAL SWITCHES & PLUGS

 

Make markings on the backside of the panel, then use a rotozip with mason bit to cut the opening. A wet miter hand saw should be used. Cutting from the backside is very important to help prevent cutting beyond your desired shape.An electrical extension box may be used to extend the electrical outlet to be flush with panels.

 

You must first measure the thickness of the Modern Koncrete Designs panel(s) and extend the electrical outlet out the appropriate amount to be flush with the panel. Ensuring a tight fit, install the panel(s) around the box and reinstall the cover plate on the panel face.

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